Solutions

TOP > Solutions

1. Eliminate problem arising
from plastic waste

2. Shortening the time
between procedures

3. Eliminate energy waste

4. To improve surface
quality

5. Light weight tendency

6. Resolve problems arising
from bad water quality

7. Shortening molding cycle

8. To improve surface
quality

9. Eradicate problem
resulting from gas

10. Eliminate problems
arising from pollution

Unique Idea For PET
Extrusion Molding System

　SOLUTIONS

　We aim for achiving goal for factor4 in molding factories.
　Therefor, We introduce each 10 themes of the solution
　which are able to dounload data of leaflet. (pdf)

１． Eliminate problem arising from plastic waste

1- 1.	Do you regularly waste blended “left over” in the blender inchanging products? Reduce 99% of this material waste with Matsui’s intelligent blending system! ⇒　iplas Gravimetric-Type Blender [ JCW2-i ]
1- 2.	Are you restraining recycle of ranners in reason of contamination? Matsui’s low-speed granulator is designed to eliminate this loss. ⇒　No-Contamination Granulator [ MGL2 ]
1- 3.	Are you accumulating runners molded from expensive resins in your warehouse? Stop this wasteful practice by recycling these materials! ⇒　Pelletizing Machine Dedicated to Engineering Plastics [ Raptor22 / SPIRALLOGIC ]
1- 4.	Can you trace and verify resin use from raw material to molded product? Traceability and verification are possible with Matsuis management system! ⇒　Traceability System [ System + JCW2-i ]

２． Shortening the time between procedures

2- 1.	Effective cleanout of the granulator is important. But does it have additional benefits? Yes! Super short changes and more. ⇒　Granulator Equipped with Super Easy Cleaning Device [ MGL2 ]
2- 2.	Are you wasting time during changes? The resin feed line is easily changed to the molding machine from the designated dryer. ⇒　Universal Header [ UH ]

３． Eliminate energy waste

1.	Equipped With iplas Functions Does your dryer cut back energy use when resin demand drops? Energy savings of up to 75% is now possible! ⇒　iplas Dehumidifying Dryer [ MJ5-i ]
2.	Does it make sense to run a dryer at 100% capacity in every situation? Energy savings of up to 40% is possible3 when added to an existing dryer! ⇒　Valve-Type Drying Adjustment System (For MJ3) [ System + MJ3 ]
3.	1 Dryer heat exhausted to plant causes a double loss of power when considering AC! Achieve saving energy through recirculation of regenerated dryer exhaust heat! ⇒　Regeneration Exhaust heat Re-Circulating Unit (For MJ3) [ Unit + MJ3 ]
4.	Does it make sense to run a dryer at 100% capacity in every situation? Energy savings of up to 40% is possible when added to an existing dryer! ⇒　Inverter-Type Drying Adjustment System (For HD2) [ HD2 ]
5.	yer heat exhausted to plant causes a double loss of power when considering AC!! Reduce electricity costs up to 33%+α through recirculation of dryer exhaust heat! ⇒　Exhaust Heat Re-Circulation Unit (For HD2) [ HD2 ]
6.	Heat loads change, but a chillers electricity consumption does not. To increase efficiency, a chiller should adapt to demand. Energy savings up to 57% is possible with inverter control! ⇒　iplas Mold Chiller System (Chiller) [ MCC5-i ]
7.	Why do chillers run in the winter as they do in the summer? Cut electric bills up to 54% by free cooling! ⇒　Free Cooling System [ RDC ]
8.	Are you using a really large granulator for recycling tanks and drums? Instead save 87% of the energy used, and save space using a breaker + small granulator! ⇒　Dedicated Shredder for Gas-Tank & Plastic Drums [ MSHT-800 ]

４． To improve surface quality

4- 1.	Eliminate weld lines. Increase surface quality & texture transfer ! ⇒　Heat & Cool System (Water) [ MCHH x 3 + Valve-Unit ]
4- 2.	Step up to the next level in surface finish. PP compatible, and eliminates the need for mold draft angle! ⇒　Rapid Heat Cycle Molding (Steam) (RHCM®) [ RHCM ]
4- 3.	Designed for weld less molding requiring high temperatures! Heat & Cool molding with oil! Can be used for metallic molding as well. ⇒　Heat & Cool System (Oil) [ MCJ-AA x 3 + Valve-Unit ]
4- 4.	Eliminate weld lines. Improve texture transfer and finish quality! ⇒　Heat & Cool System (Induction Heating) [ IHTC / iNER ]

５． Light weight tendency

5- 1.	Lightening is a world-wide trend! Realize lower costs, shorter cycles, better part dimensions and lower material usage at the same time! ⇒　Micro Cellular Foam Injection Molding Technology (MuCell®) [ Mucell / TREXEL ]
5- 2.	A molding product can be lightened and the surface quality can be improved by the combination of RHCM® and MuCell® ! ⇒　R&M molding system [ RHCM (ONO SANGYO Co.,Ltd.) & MuCell / TREXEL]

６． Resolve problems arising from bad water quality

6- 1.	The efficiency of a whole factory declines as corrosion builds in pipes. Keep water pipes clean and clear with the ecobrid. ⇒　Cooling Tower (ecobrid) [ ecobrid ]
6- 2.	Molding efficiency declines as scale and corrosion build in cooling pipes. Water quality issues are solved through the use of an air-cooled chiller. ⇒　Air Cooled Chiller System (Chiller) [ MCCA3 ]
6- 3.	Molding efficiency declines as scale and corrosion build in cooling pipes. Water quality issues are solved through the use of a water-cooled chiller. ⇒　iplas Water Cooled Chiller System (Chiller) [ MCC5-i ]

７． Shortening molding cycle

7- 1.	Sprue Bush with Slit Water Pipe & Specifically Designed Temperature Controller ⇒　Conformal Cooling & Specifically Designed Temperature Controller [ Conformal Cooling / OPM Lab Co.,Ltd. + SBMC-10J ]
7- 2.	Cooling time is also reduced by using air-cooled mold temperature controller! ⇒　Air Cooled Type Mold Temperature Controller [ MIC & MIC-25 ] (Inlet cooler)
7- 3.	Reduce moisture level around the mold to increase product yield ! ⇒　Mold Dehumidifier Unit [ MPD ]
7- 4.	Do you have a problem with stringiness? Prevent stringiness by using adiabatic sprue bush. Helps to stabilize nozzle temperature and quality. ⇒　Adiabatic Sprue Bush (ZiRKON) [ ZiRKON / SPIRALLOGIC ]
7- 5.	Why do not you choose a hot runner? Cycle time and resin loss is reduced by using Hot Runner! ⇒　HOT RUNNER [ Altanium (Controller) / HUSKY ]

８． To improve surface quality

8- 1.	Troubled with un-uniform deformation after molding? Dimension precision improves with uniform cooling3 by tertiary main cooling water pipe! ⇒　Rapid Prototype Mold [ 3D Water-line Mold / OPM Lab Co.,Ltd. ]
8- 2.	Are you concerned with dimension precision? Increase precision by minuteness foam molding! ⇒　Micro Cellular Foam Injection Molding Technology (MuCell®) [ MuCell SCF / TREXEL ]
8- 3.	Can do multi-zone temperature control for increase dimension precision. Step loads and plural mount is high-precision with Max145°C±0.1-0.3°C. ⇒　High-Performance Small Mold Temperature Controller MCM [ MCM ]
8- 4.	Need precise molding at high temperature but do not like oil-type? High-precision, stable temperature control to 160°C is possible with water! ⇒　Mold Temperature Controller MCHH [ MCHH ]
8- 5.	Want to reduce residual stress after molding? Use a low-priced anneal oven! ⇒　Box-Type Dryer (Anneal oven) [ PO ]

９． Eradicate problem resulting from gas

9- 1.	Drying Of Resin Materials Do you have problems caused by gas? Remove resin gas during the drying process to help stabilize molding! ⇒　Thermal Conduction Vacuum Dryer [ DPD3.1 ]
9- 2.	1Do you have gas related problems? Removed resin gas during the drying process to help stabilize molding! ⇒　Thermal Conduction Dryer + N2 Generator [ DPD-1.5 / MTN3-10-1 ]
9- 3.	Do you have gas related problems? Remove gas by vacuum from inside the injection-molding machine cylinder! ⇒　Gas Trainer [ Gas Trainer ]
9- 4.	Do you have gas related problems? Through a porous frame, a backwash is created by pressure to remove gas and air. ⇒　Gas Booster With Vacuuming Function [ MVGB-4.5 ]
9- 5.	Wants to remove mold adhesion gas? It is possible to do with dry ice blast! ⇒　Dry Ice Blast [ Aero Series / Showa Denko Gasproducts Co.,Ltd ]
9- 6.	Do you have trouble with gas-generation after molding? You can use this low-priced anneal oven! ⇒　Box-Type Dryer (Anneal oven) [ PO ]

10． Eliminate problems arising from pollution

10- 1.	Material tank is first contaminant mixing source. Use special tank with clean specifications! ⇒　Clean Specification Resin BinThere [ T-175L-LCD / T-95L ]
10- 2.	Inside of dryer can contain foreign material contamination! Use exclusive optical dryer for this solution! ⇒　Dehumidifying Dryer for Optics [ DMD4 ]
10- 3.	Do you have fines and dust contamination? Provide the resin with an air-bath to remove dust and fines during conveyance. ⇒　Aero Power Hopper [ APH ]
10- 4.	Metallic foreign material mixing is large risk when molding. Will catch all metallic foreign material from the resin! ⇒　Metal Detector [ PLN ]
10- 5.	Dry air is a factor that carries foreign material to resin. Minimize airflow by vacuum thermal conduction drying process! ⇒　Thermal Conduction Vacuum Dryer [ DPD3.1 ]
10- 6.	Metal contamination in granulator is bad. Catch iron foreign material at sprue feed hopper! ⇒　Tetsu Pita (Magnetic Sheet) [ MGL2 ]
10- 7.	Dry air is a factor that carries foreign material to resin. Minimize airflow by vacuum thermal conduction drying process! ⇒　Thermal Conducting Dryer [ PMD-1.5 ]
10- 8.	Foreign material fills in open air. Remove foreign material from the air with high-performance filter! ⇒　HEPA Filter / Nozzle With Filter [ -- ]
10- 9.	Resin ConveyingMinimize foreign material risk. Reduce foreign material risk by using pellet protection pipe! ⇒　T-Type Feed Pipe During [ TN ]
10-10.	Convey pipe of wiry material easily wears out! Reduce foreign material risk by surface hardening processing! ⇒　Abrasion Resistant Plumbing(Kanuc Processing) [ -- ]
10-11.	Metallic foreign material contamination is a risk when molding. Remove iron metal contamination material that can adhere to the resin. ⇒　Magic Catch [ MC ]

Unique Idea For PET Extrusion Molding System

1.	Drum can be used just as it is! Safety Automation! ⇒　Inversion-Type Sanitary Feedenser [ SFD-HT ]
2.	Reduces defects with heat! Effective heating (cooling) of resin is possible! ⇒　Powder Removal Unit [ FPD (Fine pellet de-duster) ]
3.	No influence of specific gravity difference and static electricity! Support either of lose in or batch compounding! ⇒　Loss In Type Synchronized Blender [ Unit + JCSS ]
4.	Resin dust and fines can cause molding defects. Reduce defects by filter less collector! ⇒　Received With Filter-Less System [ APH ]
5.	Prevents bridging of material! High concentration conveyance can be easily achieved! ⇒　High Concentration Vacuum Conveyer [ ST (Stella) ]
6.	Can accurately supply a small amount of fine particles and master batch! Ideal for soft materials and those with adhesive characteristics! ⇒　Loss In Weight Unit [ Loss in Unit ]
7.	Reduce cycle time by preventing moisture at the mold! Helps to protect mold against rust! ⇒　Mold Dehumidifier Unit! [ MDP ]
8.	Granulator is exclusively designed for trim material! Small foot print and low noise! Can install anywhere! ⇒　Edge Trim Granulator [ 50-30XT-SL ]